Personal Fall Arrest Systems Toolbox Talk

Working at height exposes workers to one of the most serious hazards on a construction site: falls. When guardrails or other protective systems are not available, personal fall arrest systems are used to stop a fall before a worker hits a lower level. However, if the equipment is worn incorrectly, attached to the wrong anchor point, or not inspected, it may fail when it is needed most.

This toolbox talk focuses on the safe use of personal fall arrest systems, including harnesses, lanyards, connectors, and anchor points. Understanding how these systems work and how to inspect them helps ensure fall protection equipment performs properly in an emergency.

Why This Matters

• Falls remain one of the leading causes of serious injuries and fatalities in construction
• Personal fall arrest systems are designed to stop a fall before a worker hits the ground
• Improperly fitted harnesses can cause severe injury during a fall
• Weak or incorrect anchor points can fail under load
• Routine inspection helps identify worn or damaged equipment before use

Common Hazards

• Harnesses worn loosely or with twisted straps
• Lanyards attached to improper anchor points
• Damaged webbing, stitching, or connectors
• Workers tying off to guardrails, scaffolds, or equipment not rated for fall protection
• Excessive slack in lanyards increasing fall distance
• Sharp edges that could cut or damage lanyards during a fall

Safety Checklist

Before Work Begins

• Inspect harnesses, lanyards, and connectors for damage, wear, or missing components
• Confirm anchor points are rated and approved for fall protection
• Adjust harness straps so they fit snugly without restricting movement
• Check that shock absorbers and connectors are properly attached
• Verify workers understand where and how to tie off

During Work

• Stay tied off at all times when exposed to fall hazards
• Keep lanyards clear of sharp edges and moving equipment
• Limit slack to reduce fall distance
• Use proper anchor points instead of temporary structures
• Remain aware of swing fall hazards when working away from anchor points

Crew Talking Points

• Where are approved anchor points located on this jobsite?
• What should you look for when inspecting a harness before use?
• What are signs that fall protection equipment should be removed from service?
• How do we prevent swing fall hazards when working at height?
• What should you do if you cannot find a proper anchor point?
• Does anyone have concerns or questions about fall protection equipment today?

Stop Work If

• Fall protection equipment is damaged or missing components
• No approved anchor points are available for tie-off
• Workers are exposed to fall hazards without proper protection
• Lanyards or connectors are attached to structures not rated for fall protection
• Workers are unsure how to properly wear or connect fall protection equipment

Final Reminder

Personal fall arrest systems are designed to save lives, but only when they are used correctly. Inspect your equipment, tie off properly, and never take shortcuts when working at height.